Warehouse AutomationA UK fashion retailer

Scaling from 500 to 10,000 orders per day without adding headcount

Automated picking, packing and despatch eliminated manual bottlenecks and let the client handle 20× volume with the same team size.

65%
Faster fulfilment
20×
Order volume
98.5%
Pick accuracy

The challenge

The retailer had outgrown its manual warehouse processes. Paper pick-lists, manual courier bookings and a disconnected stock system meant despatch was slow and error-prone, and order volumes were rising fast ahead of peak season.

Our approach

We integrated the storefront, stock system and courier accounts into a single automated fulfilment flow. Orders convert into optimised pick-lists, best-fit courier selection happens automatically, and tracking flows back to customers without anyone touching a spreadsheet.

The results

Within one peak season the operation scaled from 500 to 10,000 orders per day on the same headcount, with fulfilment time cut by 65% and pick accuracy reaching 98.5%.